Apparel Fabrics: Cotton, Polyester, Jersey, and Fleece
In this guide
Fiber content and fabric construction describe different things. Cotton and polyester are fibers; jersey, rib, and fleece describe fabric structures or finishes. Read both parts of a product specification when choosing a blank for decoration.
Start with fiber content
| Fiber | What to consider |
|---|---|
| Cotton | Check shrinkage, surface smoothness, and compatibility with the intended ink or transfer. |
| Polyester | Check heat sensitivity, possible dye migration, and suitability for the chosen decoration process. |
| Blends | Read the actual percentages; a blend name alone does not predict print results. |
Then compare the construction
Jersey has a knit structure often used for tees and bodysuits. Rib has prominent vertical ribs and stretch that can affect artwork placement. Fleece commonly has a sweatshirt-style face and a looped or brushed reverse, depending on the product. Woven denim behaves differently from these knits during hooping and pressing.
Match the fabric to the method
Embroidery requires support appropriate for stretch and stitch density. Screen printing needs a compatible ink and verified cure. Transfers need a supplier-approved fabric and application process. Standard sublimation works with compatible polyester surfaces, generally producing clearer colors on light blanks; it is not interchangeable with ordinary cotton printing.
Use a sample to resolve uncertainty
Compare fabric weight, opacity, stretch, texture, and recovery. Decorate and wash a sample before committing to a full run. Record the exact style and color, because similar-looking fabrics can react differently to the same process. For purchasing decisions, the individual product specification is more useful than a broad claim that one fiber is always best.
